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The proper handling of materials
in any department is crucial to prevent any contamination
or cross-contamination of the product. In the Blending/Compounding
department it is most crucial due to the fine materials and
the exposed surface area during processing. Each processing
room is equipped with dust collection ports to create a negative
room pressure and a positive airflow out of each room to minimize
the chances of cross-contamination. Highly skilled material
compounders identify each of the weighed raw materials and
compare them to the requirements of the "batch production
record". As each step in the processing procedures is
performed, the material compounder documents that the step
has been completed and a second material compounder verifies
and documents that the step has been completed. Also, as each
raw material is added to the batch, the material compounder
documents the addition and a second material compounder verifies
and documents the addition. Once all compounding steps have
been completed, the uniform blend is discharged from the blenders
into poly-lined, in-process, labeled containers. Samples are
taken according to a written procedure. The "batch production
record" is reviewed and submitted to the quality control
laboratory along with the samples for in-process testing that
will assure the proper specifications have been achieved.
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